Envision 3
Nanoparticle Tracking Analysis System
Company: Hyperion Analytical
Sector: Analytical Instrument / Life Sciences
Scope: Hardware & industrial design, embedded controls, optical system and fluidics integration, production manufacturing support
Status: Active production and support
Summary:
The Envision NTA Particle Analyzer is an advanced nanoparticle tracking analysis instrument designed for high-sensitivity particle characterization in life sciences and pharmaceutical research. ZEDion led the engineering effort in mechanical and industrial design, embedded controls, fluidic systems integration, precision optics mounting with vibration isolation, and provided comprehensive manufacturing support. The Envision 3 enables reliable, repeatable particle analysis at sizes as small as 30 nm.
ZEDion’s Development Role:
Industrial & Mechanical Design:
Developed robust metal enclosures mounting structures for optimal internal layout
Engineered specialized vibration isolation systems enhancing optical measurement stability
Designed precise mechanical mounts and mechanisms for optical alignment and sample handling
Embedded Controls & Electronics:
Integrated custom embedded controllers for fluid management, optical adjustments, and automated operational sequences
Created specialized PCB optimized for precise control and long-term reliability
Developed intuitive firmware for enhanced usability and software communications interface (control software developed by 3rd party)
Optical System Integration:
Engineered precise mounting systems for optical components, ensuring stable alignment and performance
Designed custom filter and focusing mechanisms for superior optical and fluorescence detection capabilities
Manufacturing & Production Support:
Managed detailed Bill of Materials (BOM) and documentation facilitating efficient procurement and assembly
Oversaw production and quality control of metal machined / formed and industrial-grade 3D printed components
Provided ongoing production support and pilot manufacturing guidance, ensuring smooth scaling from prototypes to commercial products
Technologies Utilized:
CAD (Autodesk Inventor) for mechanical modeling
Altium Designer for PCB and electronic systems design
ESP32-based microcontrollers with embedded firmware (C/C++)
Precision sheet metal, machining, and additive manufacturing solutions
Compliance:
RoHS compliant materials and components
Compliant with analytical instrumentation safety standards (IEC 61010)
