PopCam
Automated Headshot Box
Company: Lumatic Imagery
Sector: Photography / Event Technology
Scope: Mechanical design, structural fabrication, custom Pelican case modification
Status: Completed – Units in Active Deployment
Summary:
PopCam is a self-contained, AI-powered headshot kiosk designed for rapid deployment at events, campuses, and corporate environments. ZEDion provided comprehensive mechanical engineering services, developing a durable, lightweight enclosure that integrates seamlessly with PopCam’s internal electronics and optics. Additionally, ZEDion customized Pelican cases to ensure safe and efficient shipping of the units across the continental USA.
ZEDion’s Engineering Contributions:
Mechanical Design & Fabrication:
Engineered a compact, ergonomic enclosure accommodating all internal components.
Utilized lightweight materials to enhance portability without compromising durability.
Ensured ease of assembly and maintenance through modular design elements.
Custom Pelican Case Modification:
Selected appropriate Pelican case models to fit the PopCam units securely.
Designed and installed custom inserts and mounting brackets to protect sensitive components during transit.
Integrated shipping label holder for easy repeated use.
Technologies Utilized:
CAD software (Autodesk Inventor) for mechanical modeling
CNC machining, sheet metal, thermoforming and 3D printing for prototyping and production.
