Automated Ion Source for Mass Spectrometry
Company: Wik Devices
Sector: Hybrid Instrumentation / Mass Spectrometry
Scope: Complete mechanical design, embedded control system development, custom sample cartridge design
Status: Prototypes Delivered for Evaluation and Use
Summary:
The Wik Devices autosampler and analysis platform is a compact, high-throughput system designed to automate sample introduction and analysis for mass spectrometry workflows. ZEDion delivered the full electromechanical design, including embedded firmware, control electronics, and custom sample cartridge development, enabling precise fluid handling, sample pre-treatment, and direct electrospray ionization.
ZEDion’s Development Role:
Mechanical Design:
Developed a modular, compact mechanical architecture with easy access for maintenance and sample loading.
Designed custom precision motion stages and sample handling subsystems for consistent and repeatable operation.
Integrated all components to minimize footprint for direct mounting to a mass spectrometer.
Sample Cartridge Design:
Engineered single-use cartridges optimized for sample collection, pre-filtering, and electrospray ionization.
Integrated fluid paths, filtration, and emitter tip geometries for plug-and-play operation with the autosampler.
Prototyped using high-resolution additive manufacturing to validate functional characteristics.
Embedded Control Systems:
Engineered full embedded system architecture based on STM32 microcontrollers.
Developed firmware to manage motion control, pump actuation, and device state logic.
Implemented diagnostic routines and communication interfaces for integration with external lab software.
Technologies Utilized:
Autodesk Inventor for CAD modeling and mechanical design
Altium Designer for custom PCB development
Embedded firmware development in C/C++
Integration of stepper motors, brushess DC motors, and optical sensors
Precision sheet metal, machining, and additive manufacturing solutions
Compliance & Standards:
Designed in accordance with ISO 9001 engineering quality standards
Component and material selection compliant with RoHS and CE standards for laboratory instrumentation
Compliant with analytical instrumentation safety standards (IEC 61010)
